Stabilise continuous units without adding operational complexity
In petrochemicals, performance relies on complex continuous processes where temperature, pressure, separation and energy management must be perfectly controlled to ensure yield, safety and unit availability.
Even minor deviations can lead to conversion losses, increased flaring, equipment fouling or overall process instability.
Indao transforms data from reactors, separation columns, heat exchangers and utilities into reliable operational indicators and concrete recommendations.
Why petrochemical processes are different
Continuous, energy-intensive systems where operational stability and material yield are tightly interconnected.
Interconnected continuous processes
Critical separation and heat transfer
High availability and safety requirements
The challenges you face
- Operational stability: maintaining pressure/temperature balances across tightly coupled units
- Material yield & conversion: maximising process performance while limiting losses and recycle
- Energy & utilities: optimising heat exchange and reducing energy intensity
- Fouling & equipment degradation: anticipating build-up impacting performance and safety
- Compliance & emissions: controlling emissions and reducing flaring under increasing regulatory pressure
The limits of your current tools
- Fragmented visibility between process units and energy utilities
- Fixed-threshold alarms not suited to complex continuous dynamics
- Difficulty linking material yield and energy drifts
- Performance analysis often done after the fact, limiting preventive actions
- Limited ability to anticipate fouling or separation inefficiencies
What Indao delivers in practice
We design advanced analytics solutions that truly improve petrochemical operations, with AI as a support : explainable, controlled and field-oriented.
What you gain
Operational results, not just more dashboards
More stable continuous units
Early detection of operational drifts
→ reduced process excursions
Improved material yield
Better understanding of losses and optimisation of conversion conditions
Optimised energy performance
More precise control of heat exchange
→ reduced utility consumption
Reduced fouling and downtime
Identification of conditions leading to fouling before major impact
More robust operational decisions
Clear understanding of process–energy interactions for better trade-offs
Controlled integration
Progressive, secure deployment aligned with site constraints
See clearly. Act decisively. Optimise sustainably.
Decisions that have already proven their impact
- Process Performance Optimization
2Valorise
Optimising the steam network to maximise cogeneration plant performance
- Process Performance Optimization
CRM Group
Identifying key parameters in hot rolling to better control process performance
- Data-driven Decision-Making
EKO-MYŚL
Centralising waste and energy data to improve operational control
Want to make decisions differently?
Let’s explore how your data can become a concrete operational lever.
Whatever your segment in the chemical industry
Concrete levers at the core of your processes
Acids
Optimise highly thermal and corrosive processes by stabilising critical operating parameters and improving energy efficiency
PVC
Improve control of polymerisation conditions and reduce process variability to ensure product consistency and material performance
Industrial gases
Better control compression, separation and liquefaction to reduce energy intensity and improve reliability of continuous operations
Plastics
Correlate process parameters, energy and product quality to stabilise extrusion, transformation and recycling performance
Fertilisers
Optimise energy consumption of highly thermal processes while improving production consistency
Specialty chemicals
Enhance batch reproducibility and reduce variability in complex, high-quality-demand processes