Ensure flow continuity without weakening operations

The production and distribution of industrial gases rely on sensitive operational balances: compression, separation, purification and network management must remain stable to ensure purity, pressure and availability.

Even minor deviations can lead to energy losses, network instability or non-compliance, directly impacting industrial continuity.

Indao transforms data from compression units, separation columns and distribution networks into reliable operational indicators and concrete recommendations.

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Why industrial gas processes are different

Industrial environments where supply continuity and energy control are inseparable.

Continuous processes sensitive to variations

Pressure, flow and temperature must remain stable to ensure gas quality and availability

High energy intensity

Compression, liquefaction and separation are major energy consumers requiring fine control

Strict purity and reliability requirements

Small operational deviations can directly impact product compliance and end users

The challenges you face

  • Pressure & flow stability: maintaining consistent conditions despite demand or load variations
  • Gas purity & quality: controlling parameters affecting separation, contamination and specifications
  • Energy & operational efficiency: optimising compressors and reducing energy losses
  • Asset availability: anticipating equipment drifts and limiting unplanned downtime
  • Traceability & compliance: ensuring reliable tracking of performance and operating conditions for audits and contracts

The limits of your current tools

  • Alarms based on fixed thresholds, poorly suited to network dynamics
  • Fragmented visibility across production, compression and distribution units
  • Difficulty correlating energy performance with actual process behaviour
  • Analyses performed a posteriori, limiting preventive actions
  • Limited tools to anticipate drifts impacting purity or supply continuity

What Indao delivers in practice

We design advanced analytics solutions that truly improve industrial gas operations, with AI as a support : explainable, controlled and field-oriented.

Real-time tracking of pressure, flow and unit performance, contextualised with operating conditions
Continuous estimation of critical parameters impacting gas quality and separation efficiency
Analysis of interactions between compression, separation and energy consumption to identify performance levers
Detection of compressor inefficiencies and adjustment of operating conditions to reduce energy intensity
Structured historisation of operating conditions to ensure compliance and supply reliability
Seamless connection to existing systems (DCS, SCADA, historian, energy monitoring) without disrupting operations

What you gain

Operational results, not just more dashboards

Improved supply continuity

Early detection of drifts impacting pressure or flow
→ fewer interruptions

Enhanced energy performance

Optimised operation of compressors and separation units
→ reduced energy consumption

More stable gas quality

Better control of process parameters affecting purity and compliance

Higher asset reliability

Identification of abnormal behaviour before failure or performance loss

Clear visibility of operational levers

Correlation between network conditions, process and energy for more robust decisions

Controlled integration

Progressive deployment without overloading IT/OT teams

See clearly. Act decisively. Optimise sustainably.

Decisions that have already proven their impact

  • Process Performance Optimization

2Valorise

Optimising the steam network to maximise cogeneration plant performance
  • Energy

CoCEPTIO

Structuring and leveraging HVAC data to improve energy efficiency
  • Process Performance Optimization

CRM Group

Identifying key parameters in hot rolling to better control process performance
  • Data-driven Decision-Making

EKO-MYŚL

Centralising waste and energy data to improve operational control

Want to make decisions differently?

Let’s explore how your data can become a concrete operational lever.

Request a demo

Whatever your segment in the chemical industry

Concrete levers at the core of your processes

Acids

Optimise highly thermal and corrosive processes by stabilising critical operating parameters and improving energy efficiency

PVC

Improve control of polymerisation conditions and reduce process variability to ensure product consistency

Plastics

Correlate process parameters, energy and product quality to stabilise transformation performance

Fertilisers

Optimise energy-intensive processes while improving production consistency

Specialty chemicals

Enhance batch reproducibility and reduce variability in complex processes

Petrochemicals

Improve operational stability of continuous units through early drift detection