Stabilise conversion without slowing productivity

Packaging paper and board production relies on continuous processes where sheet formation, coating, converting and thermal conditions directly impact stiffness, printability and mechanical performance of final products.

Even minor deviations can lead to thickness variations, surface defects, material losses or instability in downstream conversion processes.

Indao transforms data from board machines, coating lines, drying sections, converting operations and utilities into reliable operational indicators and concrete recommendations.

Why packaging processes are different

Processes where material performance and downstream constraints must remain perfectly aligned.

High mechanical performance requirements

Stiffness, compression strength and barrier properties must remain consistent to ensure packaging performance

Multiple transformation steps

Sheet formation, coating, cutting and corrugation directly influence final product quality

Strong dependence on raw material variability

Virgin or recycled fibres, moisture and additives impact process stability and product behaviour

What Indao delivers in practice

We design advanced analytics solutions that genuinely improve packaging process performance, with AI as a support : explainable, controlled and field-oriented.

Real-time tracking of basis weight profiles, moisture and conversion conditions, considering material recipes
Continuous estimation of indicators related to stiffness, final moisture and surface stability
Analysis of interactions between sheet formation, coating and drying to identify root causes of defects
Identification of steam inefficiencies and thermal losses to improve overall energy performance
Structured historisation of operating conditions to support quality analysis and conversion performance
Seamless connection to existing systems (DCS, QCS, energy supervision, maintenance) without disrupting operations

What you gain

Operational results, not just more dashboards

More consistent packaging quality

Reduced variations impacting stiffness and printability

Improved conversion performance

Fewer defects during cutting, corrugation or printing

Increased line availability

Anticipation of sheet instabilities and reduced downtime

Optimised energy performance

More precise drying control
→ reduced steam consumption

More robust operational decisions

Clear understanding of interactions between material, process and downstream performance

Controlled integration

Progressive, secure deployment aligned with existing practices

Want to make decisions differently?

Let’s explore how your data can become a concrete operational lever.

Whatever your activity in the pulp & paper sector

Concrete levers at the core of processes

Kraft pulp

Optimise operating conditions to stabilise the process and improve overall energy efficiency

Paper machines

Improve line stability and maximise machine efficiency by reducing process variability

Recycled pulp

Correlate raw material variability with process parameters to improve consistency and operational performance

Tissue

Optimise the balance between machine speed, product quality and energy efficiency